Thursday, February 2, 2012

Monday, January 30, 2012

Electro Wire Stripper

As soon as I saw this, I thought, “why didn’t I think of that!?” Thingiverse user Brian Beebe designed an Electro Wire Stripper, a wire stripper that indicates when you’ve cut through the insulation. As soon as each blade comes into contact with the wire, it closes the circuit to turn on the LED, letting you know you’re ready to strip. The design files are available for download and 3D printing, you supply the plastic and components. How well does it work? According to Brian, it’s one of the best wire strippers he’s ever used. [via MakerBot]

The Making of A 3D Printer

ARTICLE DATE : January 30, 2012

A few weeks ago, we posted A 2D Tour of a 3D Printer Factory, with lots of photos of 3D printer manufacturer Buildatron Systems's facilities. But there was one important piece missing: the actual step by step building of a 3D printer. We plan to build one ourselves shortly and detail the experience in a separate story. (More precisely, Analyst Tony Hoffman will be working on and overseeing the building of one, while I run tests on a pre-built printer provided by Buildatron, for yet another story.) In the meantime, Buildatron provided us with a set of photos that show the process from beginning to end. If you're considering buying a kit to build your own printer, or are just wondering how a 3D printer goes about printing, you should find these steps more than a little interesting.

The object of the exercise is to start with everything that's on the left side of the image above—the parts for the case along with all the pieces in the two boxes—and wind up with the fully assembled printer shown on the right.



Saturday, January 28, 2012

Basics: Power dissipation and electronic components


An ever-present challenge in electronic circuit design is selecting suitable components that not only perform their intended task but also will survive under foreseeable operating conditions. A big part of that process is making sure that your components will stay within their safe operating limits in terms of current, voltage, and power. Of those three, the "power" portion is often the most difficult (for both newcomers and experts) because the safe operating area can depend so strongly on the particulars of the situation. 

In what follows, we'll introduce some of the basic concepts of power dissipation in electronic components, with an eye towards understanding how to select components for simple circuits with power limitations in mind.


— STARTING SIMPLE — 
 
Let's begin with one of the simplest circuits imaginable: A battery hooked up to a single resistor:



Here, we have a single 9 V battery, and a single 100 Ω (100 Ohm) resistor, hooked up with wires to form a complete circuit.
Easy enough, right? But now a question: If you want to actually build this circuit, how "big" of a 100 Ω resistor do you need to use to make sure that it doesn't overheat? That is to say, can we just use a "regular" ¼ W resistor, like the one shown below, or do we need to go bigger? 




To find out, we need to be able to calculate the amount of power that the resistor will dissipate. Here's the general rule for calculating power dissipation: 


Power Rule: P = I × V If a current I flows through through a given element in your circuit, losing voltage V in the process, then the power dissipated by that circuit element is the product of that current and voltage: P = I × V.